1 adet 1 ton/saat Inductotherm indiksiyon ocagi
2 adet 1,5 ton/saat Inductotherm indiksiyon ocagi
508x610 mm ebatlarinda FBO 3 SINTO derecesiz otomatik kaliplama hatti
Hydraulic-pneumatic semi-automatic moulding line sized 600x900 mm
2 moulding machine sets sized 800x550x300 mm
1 moulding machine set sized 800x700x400 mm
2 fully automatic sand preparation systems with 20 tonnes/hour capacity
1 Omega continuous mixer with 10 tonnes/hour capacity
2 reclamation units with 6 tonnes/hour capacity
1 cold box core machine with 40 lt capacity
1 Shell core machine with 15 lt capacity
1 annealing furnace sized 1850x2300x3150 mm
3 shot blasting machines
2 paint lines
20 LT COLD BOX CORE MACHINE x 1
12 LT COLD BOX CORE MACHINE x 1
10 LT COLD BOX CORE MACHINE x 1
150 LT AUTOMATIC CORE SAND PREPARATION UNIT x 1
We meet your high-volume series production needs with speed and flawless surface quality. 508x610 mm in sizes Our FBO 3 SINTO flaskless automatic moulding line, is one of the most efficient examples of modern casting technology.
High Speed: With short cycle times, we minimise lead times on high-volume orders.
Dimensional Accuracy: Thanks to flaskless moulding technology, we achieve minimum flash and maximum dimensional accuracy on mould parting lines.
Sustainable Quality: Thanks to automatic sand control and compaction systems, we guarantee the same standard quality in every casting.
We deliver flexible solutions for larger-scale or mid-scale production. 600x900 mm in sizes our hydraulic-pneumatic semi-automatic moulding line, delivers high strength and stability in the casting of large parts.
Large Size Capacity: With a 600x900 mm table size, it enables moulding of bulkier and heavier parts.
Strong Compaction: The combination of hydraulic and pneumatic systems minimises casting defects by ensuring homogeneous mould hardness distribution.
Flexibility: It provides an ideal production environment for complex parts with different pattern and core structures.
1 adet OBLF marka 18 element spektrometre
1 hardness testing device
Sand Test Device
Microstructure Inspection Equipment
Carbon Silicon Test Devices
Temperature Measuring Device
Magnetic Particle Testing
380 mm CNC Horizontal Lathe
360 mm CNC Horizontal Lathe
450 mm CNC Horizontal Lathe
400 mm CNC Horizontal Lathe
800 mm CNC Vertical Lathe
350x450x630 CNC dik isleme merkezi
400x350x560 dual-pallet CNC vertical machining centre
500x500x750 CNC dik isleme merkezi
3 universal milling machines
2 radial drilling machines
1 universal lathe
1 DEA 3-axis coordinate measuring machine
1 parts washing machine
Castings that have completed shot blasting and surface preparation are processed on our paint shop lines per application and customer technical specifications. Located at our plant, dip paint line with Spray paint line with mixer booth, enables controlled painting of grey and ductile iron castings with different geometries and surface properties.
Parts enter the paint line on a hanger conveyor for homogeneous full-surface coating. Operator-controlled spray booths ensure balanced coverage even in hard-to-reach complex geometries. The dip paint line immerses parts controllably for integral internal and external coating.
In painting processes, surface quality, coating integrity and customer-requested paint thickness are decisive. After application, paint thickness PCE-CT 60 paint thickness gauge is checked with, while paint adhesion performance Cross-cut test equipment is verified using.
Thanks to our integrated paint shop, cast and machined parts are protected against moisture, corrosion, wear and harsh environments and made ready for packaging and shipment. Surface preparation, painting, quality control and shipment prep run controlled and traceable under one roof.
With NovaCast casting simulation, metal flow, solidification and potential casting defects are analysed before production. Dimensional and geometric checks of produced parts, Hexagon Global Lite and DEA Pioneer CMM koordinat ölçüm cihazları is performed with precision. Drawing, tolerance and process conformity are verified and series production is secured.
After quality control, products undergo booth washing before packaging to remove oil, chips, dust and residues. Cleaned, dried parts are prepared for shipment per dimensions, weights, surfaces and customer specs. Parts go into custom wooden crates, pallets or durable cardboard boxes per transport conditions.
Machined and painted surfaces are secured with protective plastic packaging, moisture/corrosion barriers, impact-absorbing interlayers and proper fixing. Products are placed so they cannot move on the pallet; banding, wrapping and heat sealing are applied as needed.
Each package is labelled with part code, order and lot data for traceability. This controlled packaging for domestic and export shipments ensures products reach customers clean, orderly and undamaged.
